Product Introduction
In electric vehicle (EV) battery packs, the connection between cells and modules requires a conductor that offers high stability, lightweight structure, and cost efficiency. The Aluminium Busbar by SHOGO Vietnam is specially designed for this purpose, ensuring reliable high-current transmission while maintaining mechanical strength and safety.
Appearance & Structure
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Material: made from high-conductivity aluminium alloy, lightweight yet durable.
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Shape: flat bar design, precisely fabricated based on technical drawings. Edges can be rounded or reinforced for added mechanical strength.
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Bolt holes / threaded inserts: integrated into the busbar body for quick and secure installation. Some types come with pre-welded nuts to optimize assembly time.
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Surface treatment:
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Nickel or copper plating for improved conductivity and oxidation resistance.
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Insulation coating (optional) for enhanced safety in high-voltage environments.
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Anodizing for superior corrosion resistance and aesthetics.
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Color: natural aluminium silver; plating or coating available upon request.
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Size & thickness: customizable – typically 1 mm – 10 mm thickness, with length and width tailored to specific battery pack designs.
Key Advantages
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Lightweight: up to 50% lighter than copper busbars, helping reduce EV total weight.
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Stable conductivity: designed for high current with minimal energy loss.
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Flexible fabrication: cutting, stamping, bending available to match customer-specific designs.
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Cost-effective: lower cost than copper busbars while delivering high performance.
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Durability: excellent resistance to corrosion, vibration, and thermal stress in harsh environments.
Applications
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Cell-to-module connections in EV/HEV/PHEV battery packs.
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Fast charging stations, switchgear, and energy storage systems (ESS).
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Renewable energy industries such as solar and wind power systems.
Technical Specifications (Reference)
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Material: High-conductivity aluminium alloy
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Thickness: 1 – 10 mm (customizable)
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Surface treatment: Copper/Nickel plating, Anodizing, or Insulation coating
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Current capacity: Up to 1000A
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Shape: flat, bent, stamped, or custom-designed based on technical drawings
Why Choose SHOGO Aluminium Busbar?
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Manufactured in Vietnam under international standards.
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Certified quality: ISO 9001, IATF 16949, ISO 14001.
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Trusted by leading EV and battery manufacturers.
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Customized design services with dedicated technical support.
Contact Us for Consultation & Quotation
📍 Address: Pho Noi A Industrial Zone, An Lac Hamlet, Nhu Quynh Commune, Hung Yen Province, Vietnam
📧 Email: [email protected]
📞 Telephone: +84 989538022 | +84 393929885
💬 Whatsapp / WeChat / Zalo: +84 989538022 | +84 393929885
