Product Introduction
The Insulated Copper Busbar is a specially designed power distribution component for electric vehicle (EV) battery systems, high-voltage distribution units (HVDU), and renewable energy applications. Unlike standard copper busbars, this product is covered with an insulation layer, providing enhanced safety and preventing electrical short circuits in high-voltage environments.
At SHOGO Vietnam, our insulated copper busbars are produced with high precision, ensuring optimal performance and durability in demanding EV applications.
Appearance & Structure
-
Material: manufactured from high-conductivity copper (≥ 99.9%).
-
Shape: U-shaped / bent design with mounting holes at both ends for easy fastening.
-
Ends: bare copper at connection points for efficient electrical contact.
-
Insulation layer: black heat-shrink coating, ensuring high dielectric strength and resistance to abrasion.
-
Color: black insulated surface, with natural copper connection ends.
-
Surface finishing: optional tin, nickel, or silver plating at exposed ends to prevent oxidation and enhance reliability.
Key Advantages
-
High safety: insulation prevents short circuits and ensures operator protection.
-
Excellent conductivity: copper provides superior power transmission with minimal energy loss.
-
Durable design: resistant to vibration, mechanical stress, and harsh environments.
-
Customizable: available in different shapes (straight, bent, laminated) and insulation types.
-
High current capacity: suitable for EV battery packs and high-voltage applications.
Applications
-
EV/HEV/PHEV battery packs – safe connection between cells, modules, and packs.
-
High-voltage distribution units (HVDU) in electric vehicles.
-
Charging stations and renewable energy systems (ESS, solar, wind power).
-
Switchgear, industrial electrical panels, and energy storage applications.
Technical Specifications (Reference)
-
Material: High-purity copper (≥ 99.9%)
-
Thickness: 2 – 15 mm (customizable)
-
Surface treatment: Tin / Nickel / Silver plating (optional)
-
Insulation: Heat-shrink tubing, epoxy coating, or PVC (black standard)
-
Operating voltage: up to 1000V
-
Current capacity: up to 1500A
-
Design: Straight / Bent / Custom shapes
Why Choose SHOGO Insulated Copper Busbar?
-
Designed for EV safety standards with insulation protection.
-
Produced in Vietnam with global certifications (ISO 9001, IATF 16949, ISO 14001).
-
Trusted supplier for leading EV battery and energy storage manufacturers.
-
OEM/ODM customization available.
Contact Us for Orders & Support
📍 Address: Pho Noi A Industrial Zone, An Lac Hamlet, Nhu Quynh Commune, Hung Yen Province, Vietnam
📧 Email: [email protected]
📞 Telephone: +84 989538022 | +84 393929885
💬 Whatsapp / WeChat / Zalo: +84 989538022 | +84 393929885
