Product Introduction
In modern electric vehicles and high-voltage applications, the need for safe, reliable, and space-saving current transmission is more critical than ever. The Insulated Waved Copper Busbar by SHOGO is designed to meet these demands, combining excellent conductivity, superior insulation, and a unique waved structure that provides installation flexibility in complex layouts.
Engineered from high-purity copper and coated with durable flame-retardant insulation, this busbar ensures stable performance, maximum safety, and efficient space utilization for electric vehicle battery packs and power systems.
Key Features
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High conductivity: Made of oxygen-free pure copper to minimize resistance and power loss.
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Waved design: Specially engineered wave-shaped structure allows flexible routing in tight or irregular spaces.
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Superior insulation: High-quality PVC/XLPE insulation provides reliable protection against leakage and short-circuit.
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Thermal endurance: Stable operation across a wide temperature range from -40°C to +125°C.
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Strong mechanical strength: Designed to withstand vibration, shock, and mechanical stress in automotive environments.
Benefits
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Optimized space efficiency: Waved design enables seamless integration into compact battery modules.
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Enhanced safety: Full insulation coverage minimizes electrical hazards.
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Extended system life: Resistant to wear, corrosion, and environmental stress.
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Cost-effective solution: Reduces system maintenance and improves overall reliability.
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Customizable: Dimensions, wave angle, insulation color, and hole size can be tailored to customer requirements.
Applications
The Insulated Waved Copper Busbar is widely applied in:
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Electric Vehicle (EV), Hybrid (HEV), and Plug-in Hybrid (PHEV) battery systems
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Connections between battery modules, inverter, motor, and charging systems
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Energy Storage Systems (ESS) and renewable power equipment
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High-voltage industrial applications requiring reliable current transmission
Technical Specifications
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Voltage range: 200V – 1000V DC
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Current rating: Custom as required
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Conductor: High-conductivity pure copper
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Insulation: PVC/XLPE, flame-retardant, heat-resistant
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Operating temperature: -40°C to +125°C
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Color options: Standard orange, or customized
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Compliance: ISO 9001, IATF 16949, RoHS
Why Choose SHOGO?
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Global certifications ensuring quality and safety.
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Custom design and manufacturing tailored to your project needs.
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Expert engineering team specializing in EV high-voltage systems.
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Efficient logistics and worldwide delivery.
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Competitive pricing with premium quality guarantee.
Contact Us
Looking for a waved insulated copper busbar solution for your EV projects? SHOGO is here to support you with professional consultation and customized designs.
SHOGO – Your trusted partner for safe, efficient, and innovative high-voltage connection solutions.
