Product Introduction
For modern electric vehicles (EVs) and high-voltage battery systems, the demand for reliable, space-efficient, and safe current transmission is growing rapidly. The Insulated Bent Copper Busbar with Double-Hole Terminals, manufactured by SHOGO, is specifically engineered to meet these requirements.
Designed with a bent structure and double-hole terminal ends, this busbar ensures a secure and vibration-resistant connection, making it ideal for automotive and industrial high-voltage environments. The orange insulation not only provides excellent electrical safety but also complies with international EV high-voltage identification standards.
Key Features
-
High-conductivity copper: Manufactured from oxygen-free copper for superior electrical performance and low resistance.
-
Bent structure: Optimized design to fit complex installation spaces in battery packs and power modules.
-
Double-hole terminals: Ensure strong fastening, improved stability, and anti-vibration performance during vehicle operation.
-
Durable insulation: Flame-retardant PVC/XLPE insulation prevents short circuits and leakage.
-
Thermal and mechanical resilience: Operates reliably in harsh automotive conditions, withstanding temperature variations and mechanical stress.
Benefits
-
Secure connections: Double-hole terminal design guarantees stronger and more stable fastening.
-
Space optimization: Bent design allows seamless integration into compact battery and inverter systems.
-
Enhanced safety: Full insulation reduces risks of electrical hazards.
-
Customizable design: Length, hole size, bend angle, and insulation color can be tailored to customer specifications.
-
Long service life: Resistant to corrosion, vibration, and environmental challenges.
Applications
The Insulated Bent Copper Busbar with Double-Hole Terminals is widely used in:
-
EV, HEV, and PHEV high-voltage battery systems
-
Power distribution between battery modules, inverters, and charging systems
-
Energy Storage Systems (ESS)
-
Industrial high-voltage power equipment
Technical Specifications
-
Voltage rating: 200V – 1000V DC
-
Conductor material: High-purity copper
-
Insulation: PVC/XLPE, flame-retardant and heat-resistant
-
Operating temperature: -40°C to +125°C
-
Terminal type: Double-hole flat terminals
-
Color: Standard orange or customizable
-
Standards: ISO 9001, IATF 16949, RoHS compliance
Why Choose SHOGO?
-
Certified quality meeting global standards.
-
Custom-engineered solutions tailored to your project.
-
Strong technical support from an experienced engineering team.
-
Reliable supply chain with fast worldwide delivery.
-
High performance at competitive pricing.
Contact Us
Looking for a bent insulated copper busbar with double-hole terminals for your electric vehicle or energy storage applications? Contact SHOGO today for expert consultation and tailored solutions.
SHOGO – Delivering safe, innovative, and high-performance high-voltage connection solutions worldwide.
