Product Introduction
The Copper Busbar is an essential component in electric vehicle (EV) battery packs and high-voltage electrical systems. With superior conductivity, excellent durability, and high current-carrying capacity, it ensures stable and efficient energy transmission. At SHOGO Vietnam, our Copper Busbars are manufactured with precision to meet the stringent requirements of EV manufacturers worldwide.
Appearance & Structure
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Material: made from high-purity copper (C1100 or equivalent) with outstanding conductivity.
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Shape: flat bar design with precision-machined ends for bolted or welded connections.
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Bolt holes: pre-punched holes at both ends for quick assembly and secure fastening.
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Insulation layer: some types are partially covered with heat-shrink insulation or PVC coating to improve safety in high-voltage applications.
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Color: natural copper color (reddish-brown) or silver when plated.
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Surface treatment:
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Tin or Nickel plating to prevent oxidation and enhance durability.
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Silver plating (optional) for improved performance in high-current applications.
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Size & thickness: customizable – typically 2 mm – 20 mm thickness, depending on design requirements.
Key Advantages
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Exceptional conductivity: higher than aluminium busbars, minimizing power loss.
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High mechanical strength: withstands vibration, thermal expansion, and mechanical stress.
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Custom fabrication: available in straight, bent, laminated, or insulated forms.
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Durability: resistant to corrosion, oxidation, and high temperature.
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Safety: insulation options reduce risk of short circuits and improve system reliability.
Applications
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EV/HEV/PHEV battery packs – cell-to-module and module-to-pack connections.
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High-voltage distribution units (HVDU) in electric vehicles.
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Renewable energy systems – solar, wind power, and energy storage systems (ESS).
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Industrial electrical panels, switchgear, and charging stations.
Technical Specifications (Reference)
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Material: High-purity copper (≥ 99.9%)
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Thickness: 2 – 20 mm (customizable)
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Surface treatment: Tin, Nickel, or Silver plating
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Insulation: PVC / Heat-shrink / Epoxy coating (optional)
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Current capacity: up to 2000A
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Shape: flat, bent, laminated, or custom-designed
Why Choose SHOGO Copper Busbar?
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Manufactured in Vietnam with international quality standards.
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Certified under ISO 9001, IATF 16949, ISO 14001.
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Trusted by leading EV and battery manufacturers.
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Custom design and engineering support for OEM/ODM projects.
Contact Us for Consultation & Quotation
📍 Address: Pho Noi A Industrial Zone, An Lac Hamlet, Nhu Quynh Commune, Hung Yen Province, Vietnam
📧 Email: [email protected]
📞 Telephone: +84 989538022 | +84 393929885
💬 Whatsapp / WeChat / Zalo: +84 989538022 | +84 393929885
