
Product Introduction
For modern electric vehicles (EVs) and high-voltage battery systems, the demand for reliable, space-efficient, and safe current transmission is growing rapidly. The Insulated Bent Copper Busbar with Double-Hole Terminals, manufactured by SHOGO, is specifically engineered to meet these requirements.
Designed with a bent structure and double-hole terminal ends, this busbar ensures a secure and vibration-resistant connection, making it ideal for automotive and industrial high-voltage environments. The orange insulation not only provides excellent electrical safety but also complies with international EV high-voltage identification standards.
Key Features
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High-conductivity copper: Manufactured from oxygen-free copper for superior electrical performance and low resistance.
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Bent structure: Optimized design to fit complex installation spaces in battery packs and power modules.
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Double-hole terminals: Ensure strong fastening, improved stability, and anti-vibration performance during vehicle operation.
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Durable insulation: Flame-retardant PVC/XLPE insulation prevents short circuits and leakage.
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Thermal and mechanical resilience: Operates reliably in harsh automotive conditions, withstanding temperature variations and mechanical stress.
Benefits
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Secure connections: Double-hole terminal design guarantees stronger and more stable fastening.
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Space optimization: Bent design allows seamless integration into compact battery and inverter systems.
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Enhanced safety: Full insulation reduces risks of electrical hazards.
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Customizable design: Length, hole size, bend angle, and insulation color can be tailored to customer specifications.
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Long service life: Resistant to corrosion, vibration, and environmental challenges.
Applications
The Insulated Bent Copper Busbar with Double-Hole Terminals is widely used in:
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EV, HEV, and PHEV high-voltage battery systems
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Power distribution between battery modules, inverters, and charging systems
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Energy Storage Systems (ESS)
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Industrial high-voltage power equipment
Technical Specifications
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Voltage rating: 200V – 1000V DC
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Conductor material: High-purity copper
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Insulation: PVC/XLPE, flame-retardant and heat-resistant
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Operating temperature: -40°C to +125°C
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Terminal type: Double-hole flat terminals
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Color: Standard orange or customizable
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Standards: ISO 9001, IATF 16949, RoHS compliance
Why Choose SHOGO?
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Certified quality meeting global standards.
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Custom-engineered solutions tailored to your project.
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Strong technical support from an experienced engineering team.
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Reliable supply chain with fast worldwide delivery.
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High performance at competitive pricing.
Contact Us
Looking for a bent insulated copper busbar with double-hole terminals for your electric vehicle or energy storage applications? Contact SHOGO today for expert consultation and tailored solutions.
SHOGO – Delivering safe, innovative, and high-performance high-voltage connection solutions worldwide.